Fired heater tubes are often a mix of various metallurgies and partial section replacement – E2G will logically group tubes for analysis

Determining Heater Tube Replacement Timelines can be a multi-million dollar decision, complicated by heater-specific history, material, and service. E2G’s Materials & Corrosion Subject Matter Experts have the high-temperature knowledge needed to confidently assess remaining equipment life with many complicating factors.


If an alloy has no creep properties published in API 579 – E2G will find data and develop Custom Omega properties.

  • E2G can leverage a comprehensive creep data base for many alloys, including HP-modified, HP-microalloy, 35-45-Nb, as well as supplier-specific data for these special cast austenitic alloys.
  • E2G can create custom omega properties for your company to use in future creep calculations.
  • E2G can create allowable stresses above the current code temperature limits for most materials.

If tube metal temperature is unknown, E2G can approximate maximum metal temperature using flux-based heat transfer calculations.

  • E2G has developed a method for flux-based calculations coupled with IR scans that allows us to approximate the maximum metal temperature throughout difference regions of a furnace and assess remaining life.

If limited operational and thickness data exists on a heater, E2G can provide probabilistic remaining life.

  • Time-dependent probability of failure can be established

E2G has extensive experience with “box” or cabin-style heaters, “hip” section tube complications, steam-methane reformers (cylindrical and box-type), including pigtails, Arbor (wicket) style tubes, and many other applications.

Download Heater Tube Remaining Life Evaluations Brochure

E2G Help Desk Services


Our Help Desk IT specialists and engineers are available for questions about all E2G products. Our goal is to facilitate upgrades and conversions, quickly answer your questions, and help you benefit from our state-of-the-art software products.

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