Asset Integrity Archives - The Equity Engineering Group, Inc.

Damage Review and Risk Assessment of Midstream Amine Processing Units

Sep 24, 2024

Authors: Brian McNeill, Staff Engineer II; Shane Kelliher, Staff Engineer I

For those who had the opportunity to watch last week’s webinar presented by Brian and Shane, this article expands on the benefits of risk-based inspection (RBI) for amine processing units and offers a multidisciplinary approach. It begins with an overview of the process and rich/lean amine loading, identifies key damage mechanisms and areas of concern, and proposes options for corrosion mitigation.

Advancements in Risk-Based Inspection Strategies for Ammonia Storage Tanks

Apr 30, 2024

Authors: Maria Rennillo, Engineering Solutions Lead, Staff Engineer II; Matthew Kaiser, E.I.T., Staff Engineer I; Katelyn Gustoff, Consulting Engineer II

Developing a repeatable, in-service inspection strategy for ammonia storage tanks is difficult; however, it will help improve operational reliability and minimize the probability of failure from several damage mechanisms, including ammonia stress corrosion cracking (SCC). In this article, the authors discuss Equity’s multi-disciplinary approach to navigate the challenges of these high-consequence ammonia storage tanks. Read how we integrate risk-based inspection (RBI), fitness-for-service (FFS), and materials and corrosion expertise to provide a comprehensive and practical inspection strategy.

Understanding Damage Mechanisms in Industrial Gas Applications

Mar 26, 2024

Author: Phillip Prueter, Principal Engineer II

Metallurgy and corrosion experts a key to identifying damage mechanisms and predicting corrosion rates for equipment used in processes like steam methane reformers (SMRs) and air separation units (ASUs). In this article, you’ll read how important it is to recognize which damage mechanism can be reasonably captured with risk-based inspection (RBI) methods and which ones require more detailed analysis using FFS principles. In addition, you will also gain insights into how to create robust mechanical integrity programs for industrial gas production units.

Optimizing Corrosion Monitoring Programs with Bayesian Analysis

Feb 27, 2024

Author: Robert Clarke, Jr., Senior Inspection Specialist

In this Industry Insights article, Rob Clarke uses a case study to explain how advanced analytics and expert collaboration revolutionized asset integrity management, setting a new standard for industry excellence. You’ll read about how a facility transformed its corrosion monitoring program using CorrSolutions’ BOAR analysis to enhance efficiency and develop proactive maintenance strategies.

Inspectioneering: Damage Management Locations (DMLs) – Connecting Inspection Data with Asset Lifecycle Management

Feb 27, 2024

Author: David A. Osage, P.E., ASME Fellow, President & CEO

We’re highlighting an article written by David A. Osage from the Inspectioneering Journal’s July/August 2023 issue, in which he discussed E2G’s new inspection scheduling methodology that is reshaping asset integrity and equipment lifecycle planning and management. Using his vast knowledge and expertise in fitness for service (FFS), David outlines how E2G’s groundbreaking new maximum allowable working pressure (MAWP) approach aligns with API 579-1/ASME FFS-1 standards, ensures integrity with continued operation, and works with the damage classes listed in API 579.

This article appears in the July/August 2023 issue of Inspectioneering Journal.

Process Safety Management & Mechanical Integrity in the Hazardous Materials Processing & Handling World

PSM and Mechanical Integrity in the Hazardous Materials Processing and Handling World

Oct 25, 2022

Author: Jim McVay, Mechanical Integrity Team Leader

When well implemented, a mechanical integrity program will reduce failures, extend equipment life, increase operating limits, and optimize maintenance and inspection budgets. In this article, Jim McVay introduces several of the elements you need to consider when developing a successful mechanical integrity program and explains how everyone plays a role in the effective implementation.

Reduction of Nuisance Alarms by Implementing the Alarm Management Lifecycle, A Focus on Rationalization

Oct 24, 2022

Author: Melissa Westbrook, Instrumentation & Electrical Engineering Team Leader

We are all familiar with Aesop’s fable, “The Boy Who Cried Wolf.” Similarly, with alarm management, if you hear a false alarm too often, you may miss the opportunity to prevent a dangerous situation or equipment failure. In this article, Melissa Westbrook discusses the dangers of ignoring nuisance alarms and provides actionable insights into developing an alarm rationalization philosophy.

Asset Criticality Assessment: How to Implement and Improve Your Reliability Program

Jan 21, 2022

Author: James R. Olson

What is asset criticality and why is it important to your reliability program? This article outlines how to prepare for a criticality assessment, assemble the team, and perform the assessment.

Application of API RP 691 Risk-Based Machinery Management to Existing Process Plants

Jan 21, 2022

Author: Thomas D. Hess, Jr. P.E.

Incorporate machinery risk management into a mechanical integrity program to prevent loss of containment, equipment failures, and a potential process safety event. This article reviews the risk management methods of API 691 and provides easy-to-follow recommendations.

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